DoD Corrosion Prevention and Control Program demonstrates 20% make-up water reduction and 50% reduction in blow-down utilizing Zeta Rod Water Management Systems

Link to USACE ERDC ReportThe U.S. Army Corps of Engineers Research Lab (USACE ERDC/CERL) has pub­lished data col­lect­ed dur­ing a 24-month demonstration/validation project in which the  Zeta Rod® Water Management System was eval­u­at­ed for its abil­i­ty to deliv­er doc­u­ment­ed water con­ser­va­tion results while pro­vid­ing cor­ro­sion, scal­ing, and bio­foul­ing pro­tec­tion in open-loop evap­o­ra­tive cool­ing sys­tems. The report, titled “Demonstration of Non-Corrosive, Capacitance-Based Water-Treatment Technology for Chilled Water Cooling Systems” eval­u­at­ed sites at four mil­i­tary instal­la­tions in Arizona, California, and Georgia.  The study includ­ed sys­tems where the tech­nol­o­gy was pre­vi­ous­ly installed as part of a 2010 eval­u­a­tion (ERDC/CERL TR-09–20) and added sys­tems that broad­ened the range of water qual­i­ties and oper­at­ing con­di­tions eval­u­at­ed.

Results and obser­va­tions indi­cat­ed that the tech­nol­o­gy deliv­ered an aver­age 20% reduc­tion in make­up water usage and 50% reduc­tion in blow-down, while meet­ing or exceed­ing cri­te­ria for pro­tec­tion of equip­ment from scale, cor­ro­sion, and bio­foul­ing. Reductions in make-up water rep­re­sent a major water sav­ings for an instal­la­tion, while reduc­tions of blow-down water rep­re­sent a sig­nif­i­cant less­en­ing of load on installation’s waste­water treat­ment sys­tem. (The direct use of the blow-down water for grey-water pur­pos­es appears fea­si­ble, but was not demon­strat­ed.)

The tech­nol­o­gy was effec­tive in water treat­ment and deposit con­trol for a wide range of water con­di­tions, from very soft, cor­ro­sion-pro­mot­ing water to very hard, scale-pro­mot­ing water. The val­i­dat­ed appli­ca­tions are rec­om­mend­ed for con­sid­er­a­tion by deci­sion mak­ers to reduce mil­i­tary instal­la­tion chem­i­cal uti­liza­tion and sup­port Department of Defense Net Zero Water goals.

Click Here to link to the Full Study:  “Demonstration of Non-Corrosive, Capacitance-Based Water-Treatment Technology for Chilled Water Cooling Systems” Report Number: ERDC/CERL TR14-15

Related Papers:
Cooling Tower Institute (CTI) Green Technologies 2012

“Demonstration of Electronic Capacitor-Based Water Treatment System for Application at Military Installations” Report Number: ERDC/CERL TR 09–20

USACE Demonstration of Noncorrosive, Capacitance-Based Water Treatment Technology for Chilled Water Cooling Systems

Link to USACE ERDC ReportTechnical Papers
September 2014
Demonstration of Noncorrosive, Capacitance-Based Water-Treatment Technology for Chilled-Water Cooling Systems : ERDC/CERL TR-14–15

20% reduc­tions in cool­ing tow­er make-up water and 50% reduc­tion in blow-down were achieved at four U.S. Military Bases over a 24 month study peri­od.

Frequently Asked Questions: Zeta Rod Home Water Conditioning Systems

Link to Water Conditioning for Home, Pool & Garden

Zeta Library Collections: FAQ’s

What is a Zeta Rod® System for Home Water Conditioning, and is it afford­able? The Zeta Rod® green tech­nol­o­gy offers a high­ly eco­nom­i­cal and envi­ron­men­tal­ly sound method of water con­di­tion­ing that uses the phys­i­cal and elec­tro­chem­i­cal effects of elec­tro­sta­t­ic fields to dis­perse bac­te­ria and nano-crys­tals that form biofilm and scale. A Zeta Rod sys­tem will nor­mal­ly pay for itself in chem­i­cal sav­ings (salts), water con­ser­va­tion (no back-flush­ing) and main­te­nance over a peri­od of months rather than years.
Continue read­ing

Cooling water conservation: What does 5.8 million gallons of water look like?

Drawing showing 1 million gallons as a cube 51.1 feet on each side

source: USGS

TVA Cooling Water Conservation Project: Zeta Rod Case Study

Imagine a swim­ming pool, rough­ly the size of a foot­ball field, five sto­ries deep.  This is the vol­ume of water (5.8 mil­lion gal­lons of water to be exact) that one U.S. Government Data Facility in the Southeastern United States has saved in one year by employ­ing Zeta Rod® Water Management sys­tems tech­nol­o­gy for its open loop water treat­ment and cool­ing water con­ser­va­tion pro­gram.  Most peo­ple are amazed to learn that a cool­ing tow­er sys­tem requires so much water to oper­ate and that cool­ing water use gen­er­al­ly eclipses all oth­er facil­i­ty water require­ments.

The Tennessee Valley Authority (TVA) includ­ed a Zeta Rod Water Management sys­tem as part of an Energy Project for one of its major clients in the Southeastern United States. Results doc­u­ment­ed a 22% decrease in make up water, 65% decrease in waste­water, elim­i­na­tion of chem­i­cals and an annu­al water sav­ings of 5.8 mil­lion gal­lons.

Click here: TVA Cooling Water Conservation Project

 

Case Study: TVA Cooling Water Conservation Project

TVA (Tennessee Valley Authority) LogoZeta Library Collections: Case Studies
July 2013
TVA Cooling Water Conservation Project

Abstract:  Zeta Rod® Water Management Systems were select­ed to be uti­lized as the water treat­ment sys­tem of choice for the recir­cu­lat­ing open-loop chillers, heat exchang­ers and cool­ing tow­ers for the two HVAC Central Plants at a U.S. Government Data Facility in the Southeastern United States. The pur­pose of the sys­tem was to deliv­er sig­nif­i­cant water con­ser­va­tion while pro­tect­ing crit­i­cal cool­ing equip­ment in a man­ner con­sis­tent with a well man­aged tra­di­tion­al chem­i­cal water treat­ment pro­gram. The Zeta Rod sys­tem was includ­ed as part of an Energy & Water Conservation Project imple­ment­ed by the Tennessee Valley Authority (TVA).

  • 22% less make up water used
  • 65% less waste water sent to the sew­er
  • 5.8 Million gal­lons of water saved dur­ing the first year

Click here for full Case Study: TVA Cooling Water Conservation Project 

Evaporative “Swamp” Coolers Benefit from Zeta Rod Systems

Diagram of Evaporative Coolers Treated with Zeta Rod Systems

Are you inter­est­ed in pro­tect­ing and reduc­ing main­te­nance on evap­o­ra­tive cool­ing equip­ment, sig­nif­i­cant­ly extend­ing the life of cool­er pads and CELdek® media, con­serv­ing water, and elim­i­nat­ing odor and scale buildup?   Zeta Rod® elec­tron­ic capac­i­tor-based water treat­ment sys­tems deliv­er these ben­e­fits and more with a sim­ple  instal­la­tion into the main water line feed­ing one or more evap­o­ra­tive cool­ers. Continue read­ing

U.S. Army Corps of Engineers Issues Directive & Guidance on Non-Chemical Treatment of Cooling Tower Water

Link to USACE ERDC Site

U.S. Army Corps of Engineers
Engineering and Construction Bulletin

Subject: Non-Chemical Treatment of Cooling Tower Water
Applicability: Directive and Guidance

Non-chem­i­cal treat­ment of cool­ing tow­er water has been found to be a viable option for many projects. Significant water and cost sav­ings can be real­ized depend­ing on the projects cool­ing sys­tems size, amount of year­ly oper­at­ing time for the sys­tem and con­di­tion of the make-up water. There are var­i­ous types of non-chem­i­cal treat­ment such as: hydro­dy­nam­ic cav­i­ta­tion, pulsed and sta­t­ic elec­tric field, ultra-son­ic, and mag­net­ic. CERL has per­formed a study on Zeta Rod Water Management Systems, a  type of non-chem­i­cal treat­ment (High Voltage Capacitance Based – HVCB) used on the cool­ing sys­tems at four U.S mil­i­tary bases. The bases select­ed had a wide range of make-up water use and cli­mat­ic con­di­tions. This sys­tem oper­at­ed by installing insu­lat­ed high volt­age elec­trodes into the cool­ing tow­er pip­ing cre­at­ing a strong elec­tro­sta­t­ic field in the water stream.

Click here to view the USACE Bulletin

City of Tucson Crime Lab LEED® Gold: Cooling Water Conservation

City of Tucson Forensics Crime Lab - WSM ArchitectsZeta Library Collections: Case Studies

March 2012
City of Tucson Crime Lab: Enhanced Water Conservation, Chemistry Reduction and Re-Use Opportunities for Open Loop HVAC Water Treatment

The appli­ca­tion of a Zeta Rod Water Management pro­gram allowed the Crime Lab to earn the LEED point under Water Efficiency and Innovation in Design. In par­tic­u­lar, a mea­sur­able non-reg­u­lat­ed water use sav­ings that is at least 10% of the total cal­cu­lat­ed base­line design (166,000 gal­lons for the Crime Lab) for reg­u­lat­ed (fix­tures) water use is eli­gi­ble for an exem­plary per­for­mance ID point under WE Credit 3.  This project con­ser­v­a­tive­ly doc­u­ment­ed sav­ings of  674% of the base­line cal­cu­la­tion for an annu­al total of 1.1 mil­lion gal­lons.

click here to link to the Crime Lab first sea­son project sum­ma­ry

Zeta Rod® Fouling Prevention Technology Integral to ASPEN Water’s Mobile Reverse Osmosis Water Purification Systems

http://www.zambotimes.com/archives/34303-WESCOM-fights-cholera-with-newest-water-purification-machine.html

ZAMBOTIMES
Sunday, July 17. 2011

WESCOM fights cholera with newest water purifi­ca­tion machine
by 6CRGAFP/RVC-PIA9 BaSulTa

ISABELA CITY, Basilan (Philippines)— The Western Command (WESCOM), has deployed its newest water purifi­ca­tion machine to barangay Culandanum in the munic­i­pal­i­ty of Bataraza in Palawan to help its res­i­dents recov­er from the trag­ic cholera out­break that struck the vil­lage, last March that left at least 27 per­sons dead. Continue read­ing